Model No: K490

K490 Cold Work Tool Steel Bar

It is the "dependable workhorse" among powder metallurgy steels; while it does not strive to push any single performance metric to its absolute limit, it ensures that—whether in terms of wear resistance, toughness, machinability, or cost—not a single aspect falls short.
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Product Introduction

K490 is a high-performance cold-work tool steel produced using third-generation powder metallurgy technology.

Its standard quenching temperature—ranging from 1030°C to 1080°C—is identical to that of D2, SKD11, and 1.2379; consequently, older vacuum furnaces can process it without requiring any parameter adjustments. Its wear resistance is significantly superior to that of D2, while its toughness exceeds that of D2 by more than twofold. Furthermore, it offers excellent machinability, and in its annealed state, it is easier to machine than K390.
 
Heat Treatment-Friendly — No Investment in New Equipment Required

What temperature do mold manufacturers typically use in their existing vacuum furnaces to process D2 steel? The range is 1030–1080°C. Since the standard quenching temperature for K490 falls within this exact same range—1030–1080°C—it overlaps completely with that of D2, SKD11, and 1.2379. Consequently, these materials can be loaded into the furnace and processed together without any distinction. There is no need to purchase a new furnace, modify existing programs, or retrain workers. As compatible mold steels can be loaded into the furnace and heat-treated simultaneously, batch production costs remain unchanged. This is one of the key reasons why K490 cold work steel offers such exceptional value for money.

Typical Applications

K490 tool steel bar typical applications include:
Stamping Dies: Cutting of thin materials—particularly hard or thick stocks—requiring a balance between wear resistance and resistance to chipping.
Forming Dies: Bending, stretching, and deep drawing operations, requiring high compressive strength to prevent collapse.
Fine Blanking Dies: Precision blanking operations, requiring dimensional stability and excellent edge retention.
Powder Compaction Dies: Dies for tablets and ceramics, requiring high wear resistance and a high surface finish.
Cold Extrusion Dies: Cold extrusion operations involving moderate loads.

Chemical Composition

 
Material Type CCoVCrMoW
K4901.40≤2.03.706.401.503.50
 

Mechanical and Physical Properties

 
Performance SpecificationsAbrasion resistanceQuenched and Tempered Hardness
Toughness
Dimensional Stability
Numerical Valuehigh58–64 HRhighExcellent
 
Our standard K490 cold work steel is supplied in a soft-annealed condition, with a hardness of ≤280 HB (approximately ≤29.5 HRC).

Machining and Heat Treatment

This constitutes the core selling point of the K490 tool steel bar: its processing requirements are less demanding than those of K390, and it can undergo heat treatment in the same furnace as D2. However, it still requires more meticulous handling than D2.
 
1. Machining — Performed in the annealed state; results in less tool wear compared to K390.
2. Stress Relief (after rough machining).
3. Quenching — Performed at the same temperature as D2, simplifying the process.
Logic for Temperature Selection:
Low-Temperature Quenching (1030–1040°C): Offers superior toughness; suitable for molds with complex geometries or those subject to impact loading.
High-Temperature Quenching (1060–1080°C): Offers superior wear resistance; suitable for applications involving pure abrasive wear.
4. Tempering — Must be performed at least three times. Low-temperature tempering (150–300°C) is strictly prohibited, as it induces tempered martensite embrittlement, making the mold prone to chipping or fracture.
5. Deep Cryogenic Treatment — Perform a deep cryogenic treatment at temperatures ranging from -80°C to -150°C after quenching and prior to the first tempering cycle.
6. Surface Treatment — Compatible with Physical Vapor Deposition (PVD), Chemical Vapor Deposition (CVD), and other vapor-phase coating technologies; also suitable for salt bath nitriding and gas nitriding.
7. Electrical Discharge Machining (EDM).

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